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Professional production of industrial brush rollers, rubber rollers, conveyor rollers and other mechanical accessories

The production method of the rolling film straight-in steel wire roller device.

Release time:

2023-02-09

The existing commonly used steel wire roller drawing machine includes linear wire drawing machine, pulley wire drawing machine and water tank wire drawing machine, but the existing design still has the problems of large area, low production efficiency, poor working environment and serious energy waste. People need equipment with smaller footprint, energy saving, clean working environment and high production efficiency. The rolling film straight-feed steel wire roller device has ingenious and simple structure, high working efficiency, long service life and environmental protection. The film rolling linear steel wire roller device includes two film rolling units arranged in sequence. Each film rolling unit includes a horizontal film rolling group and a vertical film rolling group arranged adjacent to each other. The horizontal film rolling group and the vertical film rolling group each include a pair of oppositely arranged pressure rollers with an intermediate gap of 0.02-0.03mm. The edges of the pressure rollers are both provided with wire drawing grooves. The grooves on the pressure rollers of the two film rolling units are gradually reduced.

This kind of rolling straight wire roller device comprises a mounting base, a shearing device and a conveyor belt mechanism, which is characterized in that: a sliding seat is slidably installed on the mounting base, the shearing device is fixedly installed on the sliding seat, the conveyor belt mechanism comprises a fixed roller assembly, a moving roller assembly and a rubber belt sleeved on the fixed roller assembly and the moving roller assembly, and the fixed roller assembly is fixedly connected with the mounting seat, the mounting seat is provided with a driving assembly for driving the moving roller assembly close to or away from the moving roller assembly, and the driving assembly drives the steel belt to move synchronously with the shearing device. The belt mechanism drives the steel belt to move, and the driving motor drives the shearing device to move forward along the sliding seat. At the same time, the moving roller assembly on the belt mechanism moves synchronously, and the moving roller assembly drives the steel wire roller to move, so that the shearing device and the steel wire roller maintain a relatively static state, so that the steel belt is cut during the belt mechanism conveying the steel belt, which greatly improves The shearing efficiency of the steel belt.

Roll film type straight feed steel wire roller device, when used for straight feed steel wire roller device, it occupies a small area. The rolling die unit uses the rolling principle to transform the sliding friction between the steel wire and the die during the drawing process into the rolling friction between the roll and the steel wire. Roller die rolling steel wire is divided into horizontal group and vertical group. Since there is a gap of 0.02mm between the rollers during extrusion, it is an open-loop extrusion process, which means that the stress generated during extrusion can be released in time and the product quality is stable. The two-roll unit is rolled four times, the average reduction rate is low, the roller and bearing have a long service life, save time and effort, improve production efficiency and reduce energy consumption. The invention can use the mixed oil of high-speed grease and high-speed lubricating oil as cooling and lubrication, which not only cleans the machine and working environment, but also avoids the hidden danger of oil leakage polluting the steel wire or the environment, and saves the use cost of rolling steel wire rollers. It can not only pull the fog steel wire, but also pull the bright steel wire roller, which is very practical and worthy of promotion.