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Professional production of industrial brush rollers, rubber rollers, conveyor rollers and other mechanical accessories

Production method of brush roller

Release time:

2023-02-09

The components of the brush roller are relatively simple, which are respectively composed of a brush filament attachment body, a metal shaft, and a brush filament. The brush filament attachment body can be composed of nylon tubes, plastic tubes and other materials. In the process of processing the brush roller, including the axle, pouring, picking eyes to remove fur, and for some of the more special shapebrush roller, planting hair
Under the condition that the process cannot be completed, the method of artificial planting wool is adopted. Currentlybrush rollerIt is used in glass and ceramic industry, food processing industry, polishing and cleaning industry, metal processing industry, textile machinery and so on.
       brush rollerThe production method is also relatively simple, and the method of planting hair can be directly used. This method is relatively traditional, that is, nylon wire or abrasive wire is directly installed on the grinding roller. The advantages of this production method are that the strength is relatively good and the processing period is relatively short, but the cost of planting hair is relatively high, and there is no way to carry out local replacement after implantation. This is also the disadvantage of choosing the method of direct implantation.
Nylon sleeve its production process is relatively simple, at present mostly high temperature resistant nylon wirebrush rollerA major form of production. At the same time, if the quality of Lilong is poor, the thermal expansion and cold contraction will lead to the lengthening of the product, causing the nylon at both ends to grow sanding rollers, and at the same time, the nylon sleeve strategy will be caused to resist the machine. In severe cases, the brush roller will even be scrapped. The strength of the product produced in this form is not high, and the planting density cannot be increased with the phenomenon of depilation.
In addition to the above two production methods, there is also a winding type, winding type directly makes the abrasive wire can be wound on the metal strip, and then wound on the brush roller, the user can be customized according to the length of the sanding roller, is currently a major form of production of abrasive wire brush roller. However, because the abrasive wire is directly stuck on the metal strip, it will lead to the phenomenon of wire drawing, and the strength is not high. After winding, only the two ends are fixed, so it is easy to loosen in the middle.
The sanding roller produced today is made of aluminum alloy cylinders and can be customized with brush rollers of any length. The high-strength aluminum alloy substrate can make the hair planting density high, and the hair planting technology used does not remove hair, nor does it cause cracking and lengthening like nylon. The roller body can accurately check the dynamic balance. However, the manufacturing cost is too high, the technical requirements for workers are relatively high, and it is not suitable for the manufacture of brush rollers using metal wires as materials.
Brush roller according to the material can be divided into horse brush roller, bristle brush roller, sheepbrush roller. Sisal brush roller, stainless steel wire brush roller, plastic wire brush roller, nylon wire brush roller, abrasive wire brush roller, etc.