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Professional production of industrial brush rollers, rubber rollers, conveyor rollers and other mechanical accessories

Manufacturing process of brush roller

Release time:

2023-02-09

If you want to produce a qualifiedbrush roller, need to have a clear understanding of the production process of its production, today Xiaobian will give you a detailed introduction of the production process of brush roller.
in the productionbrush rollerIn the process, the steel shaft needs to be cut into a suitable size first, then the blank is made on the machine tool, through various processing forms, such as welding, straightening and reinforcement, etc., then a basic shape of the brush roller core is made through the lathe, and then the sleeve is respectively made outside according to the different requirements of users, or it is directly put into the mold for injection molding, in this way, the basic form of a qualified brush roller is formed. Next, the brush roller formed by injection molding or sleeve is manufactured by a machine tool according to the specific size required by the drawing. The manufacturing process is different, and the subsequent processing process is also divided into multiple steps. For example, if it is necessary to carry out fine grinding operation on the roller core covered with slurry, then the shaft head needs to be made to have different interfaces or keyways.
        brush rollerIt can be divided into drilling hair planting brush roller and spiral surrounding brush roller, in which drilling hair planting brush roller uses numerical control punching equipment to carry out punching operation, and different hole depth and density requirements need to set corresponding parameters, and then the punching brush roller is placed on the hair planting machine or semi-automatic hair carrier to carry out corresponding operation. After the hair planting work is completed, the drum type hair shearing machine is used to remove excess hair, in this way, the brush filaments on the surface of the brush roller will be trimmed flat.
And another kindbrush rollerThe spiral surrounding brush roller is also called the spring brush roller. The factory first uses the automatic brush equipment to produce the brush (without interruption), and then the platform moving equipment is wound evenly on the roller shaft. The two ends are welded firmly by sub-pot welding. The brush roller made by the surrounding brush roller (spring brush roller) process solves the problems of high density and strong fastness. After that, the package is packed. First, the brush roller shall be inspected. If there is a leak, it shall be returned to the workshop for rework. The pulling force of each bundle of bristles shall be detected. All the selected elements of the brush roller shall be considered when selecting the brush roller style. According to the following selection conditions, the brush roll can be made to suit any production line requirements and environment.
The above is the production process of brush roller, I hope this article can help you understandbrush rollerIf you are interested in this product, you can consult more relevant information on the Internet, or directly consult the manufacturer, so as to solve your doubts. Today's introduction on the brush roller ends here.