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Professional production of industrial brush rollers, rubber rollers, conveyor rollers and other mechanical accessories

What is the production method of brush roller?

Release time:

2023-02-09

　　brush rollerGenerally composed of metal shaft, brush accessories (plastic tube, nylon tube, etc.), brush wire. The processing procedures of the brush roller include: axle, sleeve (pouring), snow collection, seed hair, flat hair. For special shaped brush rollers, if untrimmed, grow hair by hand. The brush roller is suitable for 5 industries: food processing industry, glass ceramic industry, metal processing industry, luster washing industry, textile machinery.

　　brush rollerWhat is the production method? Let's take a look at it briefly.

1. Direct hair planting is one of the traditional methods. Is the nylon wire, abrasive directly planted on the drum. Advantages: good strength, short manufacturing cycle. Disadvantages: flocking cost is high, can not be partially replaced, is the initial helpless choice.

2. Nylon sleeve. Advantages: simple production process. At present, it is the main production mode of nylon wire brush drum. Disadvantages: If it is made of poor quality nylon, the thermal expansion of the nylon will become cold, and the nylon will become longer. The nylon at both ends of the roller will have worn rollers. Even if the machine is supported, the nylon sleeve will break and the entire worn roller will be Discard. The strength of the brush with saddle nails is not high, and it is easy to remove hair. The strength of nylon is not high, and the planting density cannot be increased.

3, winding type. Advantages: This is a cultivation method introduced from abroad. It is made of metal strips that can be wrapped with persimmon threads, and then wrapped on the grinding roller. It can be customized according to the length of the grinding roller. It is currently the main production method of grinding brush rollers. Disadvantages: The abrasive is clamped on the metal plate, causing the phenomenon of extraction (the phenomenon of abrasive pull-out). The strength is not high. After kinking, only the two ends are fixed. It is difficult to tighten the middle. One end is loose and an accident will occur. The new double-cavity belt is better than the general The winding function is improved a lot, but the cost is high.

4. Aluminum alloy brush roller-new abrasive roller. Advantages: The wear roller produced is connected with an aluminum alloy barrel, and the brush roller of any length can be customized. The high-strength aluminum alloy substrate adopts high flocking density and advanced flocking technology to prevent the phenomenon of non-hair removal, rupture or elongation like nylon. The roller body can accurately confirm the dynamic balance. Disadvantages: The manufacturing cost is too high, the technical requirements for workers are relatively high, and it is not suitable for the manufacture of brush rollers made of metal wire.

　　brush rollerWhat is the classification by material? Let's take a brief look at it. According to different materials, it can be divided into wear brush roller, bristle brush roller, sisal brush roller, steel wire brush roller, plastic wire brush roller, nylon brush roller, abrasive wire brush roller, etc. According to the arrangement of the brush roller, 1 can be divided into ordinary brush roller and 2 can be divided into special-shaped brush roller. According to the role of the brush roller, 1 can be divided into cleaning brush roller, 2 can be divided into cleaning brush roller, 3 can be divided into cleaning brush roller, 4 can be divided into safety brush roller.

What is the processing procedure of the brush roller? Let's take a brief look at it.

The brush roller is generally composed of a metal shaft, a brush attachment (plastic tube, nylon tube, etc.), and a brush wire. Processing procedures include axle, sleeve (pouring), snow collection, wool, flat wool. For the special shaped brush roller, when the false flocking is not finished, the hair is planted by hand.